Direct Expansion Extruder Line liquid filling machine malaysia
|1. Mixer Moistener||2. Stainless Steel Screw Conveyor|
|3. Grain Extruder Machine||4. Intralox Belt Conveyor|
|5. Intralox Belt Conveyor||6. Five layer Tunnel Oven|
|7. Rotary Seasoning Machine||8. Intralox Belt Conveyor|
|9. Stainless Steel Trolley||10. To Packaging Equipment|
- In a mixer-moistener, the raw materials suitable for extrusion are mixed and/ or brought to the right moisture content.
- Potato granules or flour can be used in combination with at least 40% maize grits or rice grits.
- The moisture content can be 13 - 19%, depending on the type of raw material.
- The prepared mix is fed into the extruder hopper.
- With the extruder you produce a half-product with moisture content of 8-13%.
- For a good shelf life of the product it is necessary that the moisture content is as low as possible.
- This means that we have to dry the half-product in a rotating dryer or a belt dryer.
- From the dryer, the half-product is transported to the coating drum where the product is flavoured with an oil-flavour mixture.
- The oil-flavour mixture is prepared in the small mixing vessel and it flows into the coating drum by gravity.
- After flavouring in the coating drum, the product is led to a silo or stored in plastic bags to enable the aroma to soak in the product.
- If stored in a silo, the product must be packed within an hour.
- In plastic bags, if closed, the product can be kept for a longer time.
- The last operation of the process is packing the product with a packing machine.
- The transport of the product between the different units goes by means of suitable convey-systems, depending on the erection of the machines.
- An extruder plant can be installed vertically as well as horizontally, depending on the building and the available space.
Extruder Model Specifications
Versatile, high shear extruder for processing snack food (direct expansion snacks), breakfast cereals (flakes, rice crispy), health food (various ingredients), pet food (different shapes), half products (instant products / gelatinisation). Model ES200 has provision to fit cream injector units to provide fillers for snack, jellies etc. Direct Expansion Extruder Line
|MODEL||ES 50||ES 100||ES 200|
|Screw Speed||rpm||150 - 450||200 - 500||300 - 700|
|Layout dimensions (WxLxH)||mm||1.400 x 1.400 x 2.000||1.400 x 1.400 x 2.000||1.500 x 1.600 x 2.000|